Method of carrying out a chemical reaction with the use of a catalyst

ABSTRACT

An exemplary embodiment provides for a method of conducting a chemical reaction involving the powder catalyst, in particular ferromagnetic catalyst. The method is characterized in that while conducting a chemical reaction, particles of the catalyst comprising a ferromagnetic material are put into oscillation by the oscillating magnetic field with a frequency greater than 0.1 Hz and a magnetic field induction greater than 0.01 mT. Oscillating magnetic field here is a field the induction vector of which changes its direction in time. Putting catalyst particles into oscillation increases the efficiency of the chemical reaction by several dozen to several hundred percent.

BACKGROUND

Catalysis is a phenomenon to accelerate the chemical reaction due to the addition of a small amount of catalyst, which itself is not subjected to permanent transformation, but only forms transient compounds or complexes with other reactants. Function of the catalyst is to change the path of the kinetic reaction by lowering the activation energy of a chemical reaction and to create other transient complexes, relative to the reaction conducted in a non-catalytic way. As a result, both the reaction leading to the product as well as in the whose opposite direction, leading to restoring the reactants is accelerated. The ratio of the product amount to the number of reactants that have not been reacted at the end of the process is the same as that without a catalyst, but the process takes less time. Catalysis is important for many industrial processes, such as production of ammonia, hydrogen, sulphuric acid, plastics and oil refining (cracking, hydrocracking, reforming, etc.). Catalysis, which is the effect of organic catalysts (enzymes), is the basis of life processes on Earth.

Miniature reactor used to produce a chemical mixture, using a powder catalyst made of particles with magnetic properties which provide greater contact with the chemical mixture is known from German Patent specification No. DE10159129. After the reaction, the powder catalyst can be extracted by the magnetic field for further use.

The reactor comprises one inlet of the two supply lines connected to the pipes in the flow direction, and a second inlet of the catalytic material, which at the outlet has the shape of a cone, and large space with an arm embedded in the coil is formed between the inlets.

SUMMARY

An exemplary embodiment provides a method for conducting a reaction involving the powder catalyst, in particular ferromagnetic catalyst.

Process temperature, pressure, chemical composition and form of the catalyst has the influence on the course and direction of catalytic reactions.

The catalytic material is made in the form of a powder and has the properties of paramagnetic or ferromagnetic material. Moreover, each of the supply lines is provided with at least one pump. A method for preparing a chemical mixture in a solvent using a catalyst material consists in that the catalyst has a form of a powder with a paramagnetic or ferromagnetic properties, which after the reaction is removed from the chemical mixture using a magnetic field, and used again.

BRIEF DESCRIPTION

An exemplary embodiment provides during the reaction, catalyst particles comprising ferromagnetic material are put into oscillation by the oscillating magnetic field. Oscillating magnetic field is a field whose induction vector changes its direction in time.

An exemplary embodiment provides a powder catalyst, comprising particles having a nanometric, micrometric, or macrometric size, is put into oscillation.

An exemplary embodiment provides a powder catalyst, whose particles are made of at least one material, wherein at least one material is ferromagnetic, is put into oscillation.

An exemplary embodiment provides a ferromagnetic particles covered with the catalyst material are put into oscillation.

An exemplary embodiment provides particles in the form of layered nanowires in which at least one layer has ferromagnetic properties are put into oscillation.

An exemplary embodiment provides particles of the powder catalyst are put into oscillation by the oscillating magnetic field with a frequency greater than 0.1 Hz and a magnetic induction greater than 0.01 mT.

Surprisingly, it was found that the oscillating motion of catalyst particles relative to the molecules of the reactants characterized by a high frequency increases the frequency of the formation of the reactant—catalyst complexes, which increases the efficiency of the catalysis process, and thus the yield of the product manufacturing process. An exemplary embodiment provides allows significant acceleration in the product manufacturing process.

EXAMPLES Example 1

The method of conducting a chemical reaction involving the catalyst is based on that the reactants are introduced into the reaction chamber and the chemical reaction is conducted in the presence of a powder catalyst, wherein the catalyst particles of nanometric size, comprising ferromagnetic material, are put into oscillation by the oscillating magnetic field with a frequency of 0.1 Hz and induction of 0.01 mT. Oscillating magnetic field here is a field the induction vector of which changes its direction in time. After the reaction the product is discharged from the reaction chamber, wherein the catalyst particles are separated from the product.

Example 2

The method of conducting a chemical reaction involving the catalyst takes place as in the first example, except that catalyst powder comprising particles having a micrometric size is put into oscillation, the particles are made of two materials, wherein one material is ferromagnetic, and the second one, applied on its surface, has catalytic properties.

Example 3

The method of conducting a chemical reaction involving the catalyst takes place as in the first example, except that catalyst powder comprising particles having a macrometric size is put into oscillation.

Example 4

The method of conducting a chemical reaction involving the catalyst takes place as in the first example, except that catalyst powder, whose particles form layered nanowires, wherein one of the layers is ferromagnetic, is put into oscillation.

Example 5

The method of conducting a chemical reaction, involving the catalyst, comprising ammonia synthesis is as follows: reactants, such as reaction gas of the stoichiometric composition of: 75% hydrogen and 25% nitrogen, molar percent, are introduced into the reaction chamber. The temperature of 400° C. and pressure of 10 MPa is maintained in the chamber. A catalyst in the form of ferromagnetic iron powder is placed inside the chamber. The function of the catalyst is to accelerate the synthesis of hydrogen and nitrogen in order to increase the efficiency of ammonia production process. During this synthesis, iron particles are put into oscillation by the oscillating magnetic field with induction of 15 mT and frequency of 333 Hz. Putting iron particles into oscillation increases the efficiency of ammonia production process by 60%.

This effect is associated with an increase in the efficiency of catalysis by the putting ferromagnetic catalyst particles into oscillation.

Example 6

The method of conducting a chemical reaction, involving the catalyst, comprising potato starch oxidation with hydrogen peroxide to produce a formulation comprising carboxyl and aldehyde groups. 42% aqueous suspension of potato starch is introduced into the reaction chamber. The temperature of 40° C. and atmospheric pressure is maintained in the chamber for 15 minutes. A ferromagnetic catalyst in the form of iron nanoparticles is placed inside the chamber. Then, 30% H₂O₂ solution is added dropwise to the reaction mixture so that the final concentration was 2 g/100 g in starch dry matter. The mixture is thermostated at 40° C. for an additional 60 min and at this time, the iron nanoparticles are put into oscillation by the oscillating magnetic field with induction of 500 mT and frequency of 2 Hz. Putting iron nanoparticles into oscillation increases the starch oxidation process efficiency by 80% relative to the efficiency of the process, wherein the ferromagnetic catalyst nanoparticles are motionless.

This effect is a consequence of putting the ferromagnetic catalyst nanoparticles into oscillation.

Example 7

The method of conducting a chemical reaction, involving the catalyst, comprising oxidation of CO to CO₂, as follows: the reaction gas having the composition of: 1% CO and 99% air, molar percent, are introduced into the reaction chamber. The temperature of 20° C. and pressure of 0.1 MPa is maintained in the chamber. Catalyst in the form of a powder comprising iron particles coated with platinum is placed inside the chamber. The purpose of platinum is to catalyse the reaction process of CO and oxygen in the air. During this synthesis, catalyst particles with an iron core are put into oscillation by the oscillating magnetic field with induction of 15 mT and frequency of 333 Hz. Putting platinum catalyst particles with a ferromagnetic core into oscillation, increases the oxidation process efficiency by 20%.

Example 8

The method of conducting a chemical reaction, involving the catalyst, comprising the decomposition of hydrogen into ions and electrons in a fuel cell. In the fuel cell of the polymer type, a powder composed of iron nanoparticles, which performs the role of a catalyst, is placed between the surface of the polymer electrolyte and the electrode surface portions that are adjacent to the polymeric electrolyte, wherein the amount of iron powder on the surface of the electrode is 5 mg/cm². At a time when the cell produces electricity, using hydrogen, iron particles are put into oscillation by the oscillating magnetic field with induction of 10 mT and frequency of 333 Hz.

Immediately after switching on the oscillating magnetic field, electric power at the output of the fuel cell increases by 200%. This effect is associated with increased efficiency of the process of catalysing the decomposition of hydrogen by putting iron catalyst nanoparticles into oscillation.

The above examples are merely illustrative of the application of the powder catalyst, both in the synthesis reactions and chemical analysis, whose particles comprising ferromagnetic material, in the form of a core, applied layer or as a whole consisting of ferromagnetic material, is put into oscillation by the oscillating magnetic field. 

1-8. (canceled)
 9. A method comprising a) conducting a chemical reaction including: reactants, a catalyst, wherein the catalyst is in a powdered form, wherein the catalyst contains ferromagnetic material, b) concurrently with at least a portion of (a), setting a pressure of the chemical reaction at a given value and setting a temperature of the chemical reaction at a given value, wherein the reaction occurs at a the set temperature and pressure c) during at least a portion of (a) applying an external magnetic field to the chemical reactants and catalyst undergoing the chemical reaction, wherein the external magnetic field is an oscillating magnetic field, wherein the oscillating magnetic field has an induction vector, wherein the induction vector changes its direction with time, and d) obtaining a reaction product.
 10. The method of claim 9, wherein in (a) the catalyst powdered form has particles which have a particle size, wherein the particle size is nanometric.
 11. The method of claim 9, wherein in (a) the catalyst powdered form has particles which have a particle size, wherein the particle size is micrometric.
 12. The method of claim 9, wherein in (a) the catalyst powdered form has particles which have a particle size, wherein the particle size is macrometric.
 13. The method of claim 10, wherein in (a), the particles form multi-layered nanowires, wherein at least one of the layers has ferromagnetic properties and are put into oscillation.
 14. The method of claim 11, wherein in (a), the particles form multi-layered nanowires, wherein at least one of the layers has ferromagnetic properties and are put into oscillation.
 15. The method of claim 12, wherein in (a) the particles form multi-layered nanowires, wherein at least one of the layers has ferromagnetic properties and are put into oscillation.
 16. The method of claim 9, wherein in (d) the powder catalyst is put into oscillation by the oscillating external magnetic field with a frequency greater than 0.1 Hz and a magnetic field induction greater than 0.01 mT.
 17. The method of claim 9, and further comprising, e) removing the catalyst by separation from the reaction product.
 18. The method of claim 9, wherein the catalyst of (a), is made up of at least one material, wherein at least one material is ferromagnetic and placed into oscillation.
 19. The method of claim 9, wherein in (a) the chemical reaction occurs in a fuel cell, wherein the fuel cell is of a polymer type, wherein, within the fuel cell is a polymer electrolyte and an electrode surface portion, wherein, within the fuel cell, the catalyst is located on the surface of the electrode, wherein the catalyst is on the surface of the electrode at a concentration of 5 mg/cm², and wherein in (c), the magnetic field has an induction of 10 mT and frequency of 333 Hz.
 20. The method of claim 9, wherein in (a) the chemical reaction comprises an ammonia synthesis, wherein the reactants include reaction gas, wherein reaction gas comprise a stoichiometric composition of 75% hydrogen and 25% nitrogen, molar percent, wherein the reaction gas is exposed to a reaction chamber, wherein the reaction chamber is set and maintained to a temperature of 400° C. and pressure of 10 MPa, wherein the catalyst comprises ferromagnetic iron powder, and wherein in (c), the magnetic field has an induction of 10 mT and frequency of 333 Hz.
 21. The method of claim 9, wherein in (a) the chemical reaction comprises an oxidation to form aldehyde groups, wherein the reactants include a 42% aqueous suspension of potato starch and 30% hydrogen peroxide solution, wherein the potato starch is introduced into a reaction chamber, wherein the reaction chamber is set to a temperature of 40° C. and atmospheric pressure for 15 minutes, during which time the catalyst is added, wherein the catalyst is in the form of ferromagnetic iron nanoparticles, subsequent to setting the reaction chamber with a temperature and pressure, the hydrogen peroxide solution is added drop wise to the reaction mixture so that the final concentration was 2 g/100 g in starch dry matter, subsequent to the addition of hydrogen peroxide solution, the reactants are thermostated at 40° C. for an additional 60 minutes and at this time, and wherein in (d), the magnetic field has an induction of 500 mT and frequency of 2 Hz.
 22. The method of claim 9, wherein in (a) the chemical reaction comprises an oxidation of CO to CO2, wherein the reactants comprise 1% CO and 99% air, molar percent and are introduced into a reaction chamber, wherein the reaction chamber is set and maintained to a temperature of 20° C. and pressure of 0.1 MPa, wherein the catalyst comprises iron particles coated with platinum, wherein the catalyst is added to the reaction chamber and wherein in (c), the magnetic field has an induction of 10 mT and frequency of 333 Hz.
 23. The method of claim 9, where in (a) the catalyst powdered form contains particles, wherein the particles are coated with catalyst.
 24. A method comprising: a) combining at least one reactant, and a powdered catalyst containing ferromagnetic material b) reacting the at least one reactant and catalyst at a set temperature and set pressure, c) during the at least one portion of (b) applying an oscillating magnetic field to the at least one reactant and catalyst.
 25. The method of claim 24, wherein in (a) the powdered catalyst has particles which have a particle size, wherein the particle size is nanometric.
 26. The method of claim 25, wherein in (a), the particles form multi-layered nanowires, wherein at least one of the layers has ferromagnetic properties and are put into oscillation.
 27. A method comprising: a) combining materials including at least one reactant and a catalyst wherein the catalyst includes ferromagnetic material, and b) applying an oscillating magnetic field to the materials of (a) while the materials undergo a reaction.
 28. The method of claim 27, wherein in (a) catalyst has particles which have a particle size, wherein the particle size is nanometric and the particles of the catalyst form multi-layered nanowires, wherein at least one of the layers has ferromagnetic properties and are put into oscillation. 